Schneider Electric ALTIVAR 58 TRX Installation Guide

Altivar® 58 TRXAdjustable Speed Drive ControllersKeypad Display VW3A58101Instruction BulletinRetain for future use.

© 1998–2003 Schneider Electric All Rights ReservedChapter 1—Overview VVDED397047USR6/03Firmware Revision Information 06/2003103Q 2000 V3.1 IE 16 V3.0

© 1998–2003 Schneider Electric All Rights ReservedChapter 3—Diagnostics and Troubleshooting VVDED397047USR6/03Procedure 1: Bus Voltage Measurement 06/

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 3—Diagnostics and Troubleshooting06/2003 Procedure 2: Checking Supply Vol

© 1998–2003 Schneider Electric All Rights ReservedChapter 3—Diagnostics and Troubleshooting VVDED397047USR6/03Procedure 3: Checking the Peripheral Equ

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 3—Diagnostics and Troubleshooting06/2003 Fault Codes and Messages103Fault

© 1998–2003 Schneider Electric All Rights ReservedChapter 3—Diagnostics and Troubleshooting VVDED397047USR6/03Fault Codes and Messages 06/2003104ERR 3

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 3—Diagnostics and Troubleshooting06/2003 Fault Codes and Messages105Ini A

© 1998–2003 Schneider Electric All Rights ReservedChapter 3—Diagnostics and Troubleshooting VVDED397047USR6/03Fault Codes and Messages 06/2003106OtF M

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 3—Diagnostics and Troubleshooting06/2003 Fault Codes and Messages107Table

© 1998–2003 Schneider Electric All Rights ReservedChapter 3—Diagnostics and Troubleshooting VVDED397047USR6/03Fault Codes and Messages 06/2003108

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Altivar® 58 TRX Keypad Display VW3A5810106/2003 Appendix A—Drive Controller Confi

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 1—Overview06/2003 Keypad Display11Keypad DisplayThe keypad display allows

© 1998–2003 Schneider Electric All Rights ReservedAltivar® 58 TRX Keypad Display VW3A58101 VVDED397047USR6/03Appendix A—Drive Controller Configuration

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Altivar® 58 TRX Keypad Display VW3A5810106/2003 Appendix A—Drive Controller Confi

© 1998–2003 Schneider Electric All Rights ReservedAltivar® 58 TRX Keypad Display VW3A58101 VVDED397047USR6/03Appendix A—Drive Controller Configuration

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Altivar® 58 TRX Keypad Display VW3A5810106/2003 Appendix A—Drive Controller Confi

© 1998–2003 Schneider Electric All Rights ReservedAltivar® 58 TRX Keypad Display VW3A58101 VVDED397047USR6/03Appendix A—Drive Controller Configuration

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Altivar® 58 TRX Keypad Display VW3A5810106/2003 Appendix A—Drive Controller Confi

© 1998–2003 Schneider Electric All Rights ReservedAltivar® 58 TRX Keypad Display VW3A58101 VVDED397047USR6/03Appendix A—Drive Controller Configuration

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Altivar® 58 TRX Keypad Display VW3A5810106/2003 Appendix B—Options and Accessorie

© 1998–2003 Schneider Electric All Rights ReservedAltivar® 58 TRX Keypad Display VW3A58101 VVDED397047USR6/03Appendix B—Options and Accessories 06/200

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Altivar® 58 TRX Keypad Display VW3A5810106/2003 Appendix B—Options and Accessorie

© 1998–2003 Schneider Electric All Rights ReservedChapter 1—Overview VVDED397047USR6/03Keypad Display 06/200312MountingTo mount the keypad display, fi

© 1998–2003 Schneider Electric All Rights ReservedAltivar® 58 TRX Keypad Display VW3A58101 VVDED397047USR6/03Appendix B—Options and Accessories 06/200

VVDED397047USR6/03 Altivar® 58 TRX Keypad Display VW3A5810106/2003 Index© 1998–2003 Schneider Electric All Rights Reserved121INDEX Symbols+SP 59+speed

© 1998–2003 Schneider Electric All Rights Reserved122Altivar® 58 TRX Keypad Display VW3A58101 VVDED397047USR6/03Index 06/2003FCL 87Fdb 46FFt 33FLA 61,

VVDED397047USR6/03 Altivar® 58 TRX Keypad Display VW3A5810106/2003 Index© 1998–2003 Schneider Electric All Rights Reserved123NnAr 86nCr 43nLd 46NO 59,

© 1998–2003 Schneider Electric All Rights Reserved124Altivar® 58 TRX Keypad Display VW3A58101 VVDED397047USR6/03Index 06/2003STR 90–91Str 56, 63, 67St

91598106011107Altivar® 58 TRX Keypad Display VW3A58101Instruction Bulletin Schneider Electric8001 Highway 64 EastKnightdale, NC 27545 USA1-888-Squar

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 1—Overview06/2003 Keypad Display13for mounting the keypad display on the

© 1998–2003 Schneider Electric All Rights ReservedChapter 1—Overview VVDED397047USR6/03Keypad Display 06/200314Figure 3: Location of 50/60 Hz Switch50

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 1—Overview06/2003 Keypad Display15Function of Keys and Meaning of Display

© 1998–2003 Schneider Electric All Rights ReservedChapter 1—Overview VVDED397047USR6/03Keypad Display 06/200316Quick Configuration First prepare your

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 1—Overview06/2003 Keypad Display179. Configure the fault management param

© 1998–2003 Schneider Electric All Rights ReservedChapter 1—Overview VVDED397047USR6/03Access Levels 06/200318Access LevelsThe position of the access

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 1—Overview06/2003 Access Levels19Total Unlock Position – All modes: this

See page 17 for the Minimum Start-Up Procedure. DANGERHAZARDOUS VOLTAGE• Read and understand this bulletin in its entirety before installing or opera

© 1998–2003 Schneider Electric All Rights ReservedChapter 1—Overview VVDED397047USR6/03Access Levels 06/200320Figure 6: MenusLanguageLnGMacro-ConfigCF

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 1—Overview06/2003 Access Levels21Principles of ProgrammingThe principle o

© 1998–2003 Schneider Electric All Rights ReservedChapter 1—Overview VVDED397047USR6/03Access Levels 06/200322

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 Language Menu23CHAPTER 2—MENUSThis chapter explains menus

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/03Macro-Configuration Menu 06/200324Table 3: Drive Controller I/O As

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 Macro-Configuration Menu25Transferring a file created for

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/03Drive Controller Identification Screen 06/200326Customizing the Ma

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 Drive Controller Identification Screen27Increasing the Pow

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/031—Display Menu 06/2003281—Display MenuDisplay parameters can be vi

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 2—Adjust Menu292—Adjust MenuThe Adjust menu is accessible

VVDED397047USR6/03 Altivar® 58 TRX Keypad Display VW3A5810106/2003 Table of Contents© 1998–2003 Schneider Electric All Rights Reserved3TABLE OF CONTEN

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/032—Adjust Menu 06/200330There are two types of adjustment parameter

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 2—Adjust Menu31Inv. Phases ACb Electronic output phase in

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/032—Adjust Menu 06/200332Stability - % StA Frequency loop stability

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 2—Adjust Menu33NOTE: DC Inj. Time is only available if aut

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/032—Adjust Menu 06/200334Jump Freq.3- Hz JF3 Third skip frequency:

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 2—Adjust Menu35Additional Adjustment Parameters for Materi

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/032—Adjust Menu 06/200336Preset Sp.4- Hz ★ SP4 Fourth preset speed

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 2—Adjust Menu37Additional Adjustment Parameters for Genera

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/032—Adjust Menu 06/200338Additional Adjustment Parameters for Variab

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 2—Adjust Menu39Additional Adjustment Parameters After I/O

© 1998–2003 Schneider Electric All Rights Reserved4Altivar® 58 TRX Keypad Display VW3A58101 VVDED397047USR6/03Table of Contents 06/2003Reference Switc

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/032—Adjust Menu 06/200340BrReleasTime -s [4]brt Brake release time

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 3—Drive Menu413—Drive MenuThis menu is accessible when the

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/033—Drive Menu 06/200342Optimal performance is obtained:• By ensurin

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 3—Drive Menu43Table 11: 3—Drive Menu ParametersParameter C

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/033—Drive Menu 06/200344Mot.CosPhi CoS Motor CosPhi, motor power fa

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 3—Drive Menu45Auto Tuning tUn Initiates an autotune when

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/033—Drive Menu 06/200346Energy Eco nLd Optimizes the motor efficien

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 3—Drive Menu47Type of stop Stt Type of stop:STN–FSTNST–DC

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/033—Drive Menu 06/200348Ramp Type rPt Defines the type of accelerat

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 3—Drive Menu49Trq.Limit1 -% [4]tLI Torque limit allows lim

VVDED397047USR6/03 Altivar® 58 TRX Keypad Display VW3A5810106/2003 Table of Contents© 1998–2003 Schneider Electric All Rights Reserved56—Fault Menu

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/033—Drive Menu 06/200350Sw Freq -kHz SFr Selection of switching fre

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 3—Drive Menu51 PG Type ★ PGt Defines the type of sensor us

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/034—Control Menu 06/2003524—Control MenuThe Control Menu is accessib

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 4—Control Menu53Table 13: 4—Control Menu: 2-Wire Control T

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/034—Control Menu 06/200354deadb./pedst bSP This function can be use

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 4—Control Menu55Table 14: 4—Control Menu: Other Parameters

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/034—Control Menu 06/200356Save Ref Str This function allows saving

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 4—Control Menu57Stop Priorit. PSt This function gives pri

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/2003585—I/O MenuThis menu allows you to assign funct

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu59Table 15 shows which functions can be assigned

© 1998–2003 Schneider Electric All Rights Reserved6Altivar® 58 TRX Keypad Display VW3A58101 VVDED397047USR6/03Table of Contents 06/2003

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200360ATN: Autotune Auto-tuning XPIF: PI regulator

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu61Table 16 shows which functions can be assigned

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200362After the I/O have been assigned, additional p

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu63R2, LO TAD Drive thermal threshold attained dt

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200364Figure 12: Function Compatibility Chart➞➞➞➞➞➞➞

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu65Using the Logic InputsRun Forward and Run Reve

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200366Ramp SwitchingThis function allows switching b

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu67and the -Speed input decreases the speed. If l

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200368Figures 15 and 16 show a wiring example and a

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu69Preset Speeds2, 4, or 8 speeds can be preset,

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 1—Overview06/2003 Introduction7CHAPTER 1—OVERVIEWIntroductionThe Altivar

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200370Reference Switching (Auto/Manual)Switching bet

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu71Fast StopFast stop is a braked stop with the d

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200372parameters are automatically scaled by the com

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu73External FaultAssigning a logic input to Exter

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200374Using the Analog InputsThe AI1 input is set fo

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu75Table 20 provides a description of the inputs

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200376Assignment of AI2 and AI3Summing Speed Referen

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu77Total resistance of the probe circuit at 20 °C

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200378High Speed Attained (FLA)The logic output is a

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu79Parameters accessible in the 2—Adjust menu whe

© 1998–2003 Schneider Electric All Rights ReservedChapter 1—Overview VVDED397047USR6/03Introduction 06/20038communication protocols are supported by c

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200380Recommendations for configuring the Brake Logi

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu81• Acceleration/deceleration time:It is advisab

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200382maximum values (AOL and AOH parameters) are co

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 5—I/O Menu83maximum configured value of the analog output

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/035—I/O Menu 06/200384PI ErrorWhen configured for PI error, OPE, the

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 6—Fault Menu856—Fault MenuThis menu is only accessible whe

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/036—Fault Menu 06/200386Nb max reset nAr This parameter is used to

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 6—Fault Menu87OutPhaseLoss OPL Use to enable the output p

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/036—Fault Menu 06/200388LossFollower LFL Allows activation of a los

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 7—Files Menu897—Files MenuThe Files menu is accessible whe

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 1—Overview06/2003 Firmware Revision Information9Firmware Revision Informa

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/037—Files Menu 06/200390Table 22: 7—File MenuParameter Code Descript

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 7—Files Menu91Reinitializing the Drive ControllerFigure 21

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/037—Files Menu 06/200392• If storing a file, the display automatical

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 2—Menus06/2003 7—Files Menu93NOTE: Menu access allowed by the locking swi

© 1998–2003 Schneider Electric All Rights ReservedChapter 2—Menus VVDED397047USR6/038—Communication Menu 06/200394functionality of the drive controlle

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 3—Diagnostics and Troubleshooting06/2003 Keypad Display and Indicating LE

© 1998–2003 Schneider Electric All Rights ReservedChapter 3—Diagnostics and Troubleshooting VVDED397047USR6/03Using Fault Codes and Messages to Solve

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 3—Diagnostics and Troubleshooting06/2003 Precautions97At regular interval

© 1998–2003 Schneider Electric All Rights ReservedChapter 3—Diagnostics and Troubleshooting VVDED397047USR6/03Procedure 1: Bus Voltage Measurement 06/

© 1998–2003 Schneider Electric All Rights ReservedVVDED397047USR6/03 Chapter 3—Diagnostics and Troubleshooting06/2003 Procedure 1: Bus Voltage Measure