Schneider Electric PDPM72F-5U Installation Manual

BBV46385 www.schneider-electric.com2354235 11/2008Altivar 312Variable speed drivesfor asynchronous motorsProgramming manual06/2010Courtesy of Steven

10 BBV46385 06/2010Setup - Preliminary RecommendationsBefore powering up the driveBefore configuring the driveStart-upNote: When factory settings ap

100 BBV46385 06/2010[MONITORING] (SUP-) menuThe parameters can be accessed with the drive running or stopped.On the optional remote display terminal

BBV46385 06/2010 101[MONITORING] (SUP-) menuCode Description Variation rangeLFrM [HMI Frequency ref.]0 to 500 HzgFrequency reference for control via

102 BBV46385 06/2010[MONITORING] (SUP-) menuCode Description Variation rangeLFtM [Last fault occurred]bLFCFFCFICnFCOFCrFEEFEPFIF1IF2IF3IF4LFFnOFObFO

BBV46385 06/2010 103[MONITORING] (SUP-) menuCode Description Variation rangeCOdM [PIN code 1]0FFOn8888Enables the drive configuration to be protecte

104 BBV46385 06/2010[MONITORING] (SUP-) menuCode Name/Description Adjustment rangeFactory settingLIA-b [LOGIC INPUT CONF.]LI1ALI2ALI3ALI4ALI5ALI6ACa

BBV46385 06/2010 105Migration ATV31 - ATV312The ATV312 is compatible with the ATV31.To retrieve the configuration of the ATV31, simply transfer the

106 BBV46385 06/2010Diagnostics and troubleshootingDrive does not start, no code displayed• If the display does not light up, check the power supply

BBV46385 06/2010 107Diagnostics and troubleshooting (continued)Fault detection codes which require a power reset after the fault is cleared (continu

108 BBV46385 06/2010Diagnostics and troubleshooting (continued)Fault detection codes that can be reset with the automatic restart function after the

BBV46385 06/2010 109Diagnostics and troubleshooting (continued)Fault detection codes that are reset as soon as their cause disappearsCode Name Proba

BBV46385 06/2010 11Factory configurationFactory settingsThe Altivar 312 is factory-set for the most common operating conditions:• Display: drive rea

110 BBV46385 06/2010Diagnostics and troubleshooting (continued)Fault detection codes displayed on the ATV12 remote display terminal(1) FlashingCode

BBV46385 06/2010 111Index of functions[+/- SPEED]77[2/3 wire control]47[ACCESS LEVEL]58[Analog./logic output]48[Auto DC injection]69[Automatic resta

112 BBV46385 06/2010Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingAC23264[Ac

BBV46385 06/2010 113Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingCCS 60 [Cm

114 BBV46385 06/2010Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactory settingCustomersettingCOL95[CAN

BBV46385 06/2010 115Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingdSP78[-Spe

116 BBV46385 06/2010Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingFr12958[Re

BBV46385 06/2010 117Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingInr 63 [Ra

118 BBV46385 06/2010Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingLEt 93 [Ex

BBV46385 06/2010 119Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingnSP 42 [Ra

12 BBV46385 06/2010Basic functionsDrive thermal protectionFunctions:Thermal protection by PTC probe fitted on the heatsink or integrated in the powe

120 BBV46385 06/2010Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingPr4 82 [4

BBV46385 06/2010 121Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingr1 49 [R1

122 BBV46385 06/2010Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingrPS 64 [Ra

BBV46385 06/2010 123Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingSFr4044[Sw

124 BBV46385 06/2010Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingStP 96 [Un

BBV46385 06/2010 125Index of parameter codes and customer settingsCode Page Name Unit Value/Possible functionFactorysettingCustomersettingtnL 95 [Au

ATV312_programming_manual_EN_BBV46385_0206/2010Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650

BBV46385 06/2010 13Basic functionsMotor thermal protectionFunction:Thermal protection by calculating the I2t.The protection takes account of self-co

14 BBV46385 06/2010Remote display terminal option, ATV31This terminal is a local control unit which can be mounted on the door of the wall-mounted o

BBV46385 06/2010 15Remote graphic display terminal option, ATV61/ATV71Description of the terminalThanks to the screen size of this graphic display t

16 BBV46385 06/2010Remote graphic display terminal option, ATV61/ATV71 (continued)Powering up the graphic display terminal for the first timeWhen po

BBV46385 06/2010 17Remote graphic display terminal option, ATV61/ATV71 (continued)Powering up the drive for the first timeWhen powering up the drive

18 BBV46385 06/2010Remote graphic display terminal option, ATV61/ATV71 (continued)Subsequent power-upsDisplay after powering up.The [MAIN MENU]follo

BBV46385 06/2010 19Remote display terminal option, ATV12Description of the terminalThis terminal is a local control unit which can be mounted on the

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-w

20 BBV46385 06/2010Structure of the parameter tablesThe parameter tables contained in the descriptions of the various menus are organized as follows

BBV46385 06/2010 21Compatibility of functionsIncompatible functions The following functions will be inaccessible or deactivated in the cases describ

22 BBV46385 06/2010Compatibility of functionsLogic and analog input application functionsEach of the functions on the following pages can be assigne

BBV46385 06/2010 23List of functions that can be assigned to inputs/outputsLogic inputs Page Code Factory settingNot assigned - - LI5 - LI6Run forwa

24 BBV46385 06/2010List of functions that can be assigned to inputs/outputsAnalog/logic output Page Code Factory settingNot assigned - - AOC/AOVMoto

BBV46385 06/2010 25List of functions that can be assigned to the Network and Modbus control word bitsBits 11 to 15 of the control word Page Code2 pr

26 BBV46385 06/2010ChecklistCarefully read the information contained in the programming, installation and simplified manuals, as well as the informa

BBV46385 06/2010 27ProgrammingDescription of the HMIFunctions of the display and the keysNormal display, with no fault code displayed and no startup

28 BBV46385 06/2010ProgrammingREMOTE and LOCAL configurationThe LOCAL configuration allows to activate automatically the embedded RUN button and the

BBV46385 06/2010 29ProgrammingConfiguring the [Standard mot. freq] (bFr), [2/3 wire control] (tCC), and [Ref.1 channel] (Fr1) parametersThese parame

BBV46385 06/2010 1ContentsImportant information _______________________________________________________________________________________ 4Before you

30 BBV46385 06/2010ProgrammingCode Description Adjustment rangeFactory settingtCCM [2/3 wire control][2 wire] (2C)DANGERUNINTENDED EQUIPMENT OPERATI

BBV46385 06/2010 31[SPEED REFERENCE] (rEF-) menuThe [SPEED REFERENCE] (rEF-) menu displays [HMI Frequency ref.] (LFr), [Image input AIV1] (AIV1) or

32 BBV46385 06/2010[SETTINGS] (SEt-) menuThe adjustment parameters can be modified with the drive running or stopped.Note: Changes should preferably

BBV46385 06/2010 33[SETTINGS] (SEt-) menu(1)In corresponds to the nominal drive current indicated in the Installation Manual and on the drive namepl

34 BBV46385 06/2010[SETTINGS] (SEt-) menu(1)In corresponds to the nominal drive current indicated in the Installation Manual and on the drive namepl

BBV46385 06/2010 35[SETTINGS] (SEt-) menu(1)In corresponds to the nominal drive current indicated in the Installation Manual and on the drive namepl

36 BBV46385 06/2010[SETTINGS] (SEt-) menuCode Description Adjustment range Factory settingJPFM [Skip Frequency]0 to 500 Hz 0 HzHelps to prevent prol

BBV46385 06/2010 37[SETTINGS] (SEt-) menuCode Description Adjustment rangeFactory settingSP3M [Preset speed 3]0 to 500 Hz 15 HzgSee page 74.SP4M [Pr

38 BBV46385 06/2010[SETTINGS] (SEt-) menu(1) In corresponds to the nominal drive current indicated in the Installation Manual and on the drive namep

BBV46385 06/2010 39[SETTINGS] (SEt-) menu(1)In corresponds to the nominal drive current indicated in the Installation Manual and on the drive namepl

4 BBV46385 06/2010Important informationNOTICERead these instructions carefully, and look at the equipment to become familiar with the device before

40 BBV46385 06/2010[SETTINGS] (SEt-) menu(1)Parameter can also be accessed in the [MOTOR CONTROL] (drC-) menu.Code Description Adjustment rangeFacto

BBV46385 06/2010 41[MOTOR CONTROL] (drC-) menuWith the exception of [Auto tuning] (tUn), which can power up the motor, parameters can only be change

42 BBV46385 06/2010[MOTOR CONTROL] (drC-) menu(1)Procedure:- Check that the motor is cold.- Disconnect the cables from the motor terminals.- Measure

BBV46385 06/2010 43[MOTOR CONTROL] (drC-) menuCode Description Adjustment rangeFactory settingtUnM [Auto tuning][No] (nO)DANGERHAZARD OF ELECTRIC SH

44 BBV46385 06/2010[MOTOR CONTROL] (drC-) menu(1)Parameter can also be accessed in the [SETTINGS] (SEt-) menu.Code Description Adjustment rangeFacto

BBV46385 06/2010 45[MOTOR CONTROL] (drC-) menu(1)[Saving config.] (SCS), [Macro configuration] (CFG), and [Restore config.] (FCS) can be accessed fr

46 BBV46385 06/2010[MOTOR CONTROL] (drC-) menu(1)[Saving config.] (SCS), [Macro configuration] (CFG), and [Restore config.] (FCS) can be accessed fr

BBV46385 06/2010 47[INPUTS / OUTPUTS CFG] (I-O-) menuThe parameters can only be modified when the drive is stopped and no run command is present.On

48 BBV46385 06/2010[INPUTS / OUTPUTS CFG] (I-O-) menuCode Description Adjustment rangeFactory settingrrSM [Reverse assign.][LI2] (LI2)nOLI1LI2LI3LI4

BBV46385 06/2010 49[INPUTS / OUTPUTS CFG] (I-O-) menu(1)[Saving config.] (SCS), [Macro configuration] (CFG), and [Restore config.] (FCS) can be acce

BBV46385 06/2010 5Before you beginRead and understand these instructions before performing any procedure with this drive.DANGERHAZARD OF ELECTRIC SH

50 BBV46385 06/2010[COMMAND] (CtL-) menuThe parameters can only be modified when the drive is stopped and no run command is present.On the optional

BBV46385 06/2010 51[COMMAND] (CtL-) menuThese channels can be combined in order of priority if [ACCESS LEVEL] (LAC) = [Level 1] (L1) or [Level 2] (L

52 BBV46385 06/2010[COMMAND] (CtL-) menuSeparate control and reference ([Profile] (CHCF) parameter = [Separate] (SEP)): ReferenceThe [Ref. 2 switchi

BBV46385 06/2010 53[COMMAND] (CtL-) menuReference channel for [ACCESS LEVEL] (LAC) = [Level 1] (L1) or [Level 2] (L2) rEF-SEt-drC-I-0-

54 BBV46385 06/2010[COMMAND] (CtL-) menuControl channel for [ACCESS LEVEL] (LAC) = [Level 1] (L1) or [Level 2] (L2)The [Forced local assign.] (FLO)

BBV46385 06/2010 55[COMMAND] (CtL-) menuReference channel for [ACCESS LEVEL] (LAC) = [Level 3] (L3) rEF-SEt-drC-I-0-CtL-FUn-FLt-COM-SUP-+speed-spee

56 BBV46385 06/2010[COMMAND] (CtL-) menuControl channel for [ACCESS LEVEL] (LAC) = [Level 3] (L3)Combined reference and controlThe [Ref.1 channel] (

BBV46385 06/2010 57[COMMAND] (CtL-) menuControl channel for [ACCESS LEVEL] (LAC) = [Level 3] (L3)Mixed mode (separate reference and control)The [For

58 BBV46385 06/2010[COMMAND] (CtL-) menuNote: There may be an incompatibility between functions (see the incompatibility table, page 21). In this ca

BBV46385 06/2010 59[COMMAND] (CtL-) menuCode Description Adjustment rangeFactory settingrFCM [Ref. 2 switching][ch1 active] (Fr1)Fr1Fr2LI1LI2LI3LI4L

6 BBV46385 06/2010Before you begina) For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application

60 BBV46385 06/2010[COMMAND] (CtL-) menuCode Description Adjustment range Factory settingCd2M [Cmd channel 2][Modbus] (Mdb)gtErLOCLCCNdbnEtParameter

BBV46385 06/2010 61[COMMAND] (CtL-) menu(1)[Saving config.] (SCS), [Macro configuration] (CFG), and [Restore config.] (FCS) can be accessed from sev

62 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menu The parameters can only be modified when the drive is stopped and no run command is present.On t

BBV46385 06/2010 63[APPLICATION FUNCT.] (FUn-) menu(1)When values higher than 9,999 are displayed on the drive or on the remote display terminal, a

64 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menu(1)Parameter can also be accessed in the [SETTINGS] (SEt-) menu.Code Name/Description Adjustment

BBV46385 06/2010 65[APPLICATION FUNCT.] (FUn-) menuCode Name/Description Adjustment range Factory settingStC-b [STOP MODES]SttM [Type of stop][Ramp

66 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menuCode Name/Description Adjustment rangeFactory settingStC-b [STOP MODES](continued)SttM [Type of s

BBV46385 06/2010 67[APPLICATION FUNCT.] (FUn-) menu(1)Parameter can also be accessed in the [SETTINGS] (SEt-) menu.(2)In corresponds to the nominal

68 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menu(1)Parameter can also be accessed in the [SETTINGS] (SEt-) menu.(2)In corresponds to the nominal

BBV46385 06/2010 69[APPLICATION FUNCT.] (FUn-) menu(1)Parameter can also be accessed in the [SETTINGS] (SEt-) menu.(2)In corresponds to the nominal

BBV46385 06/2010 7Documentation structureThe following Altivar 312 technical documents are available on the Schneider Electric website (www.schneide

70 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menu(1)Parameter can also be accessed in the [SETTINGS] (SEt-) menu.(2)In corresponds to the nominal

BBV46385 06/2010 71[APPLICATION FUNCT.] (FUn-) menuSumming inputsSee the complete block diagrams on pages 53 and 55.Code Name/Description Adjustment

72 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menuPreset speeds2, 4, 8 or 16 speeds can be preset, requiring 1, 2, 3 or 4 logic inputs respectively

BBV46385 06/2010 73[APPLICATION FUNCT.] (FUn-) menuCode Name/Description Adjustment rangeFactory settingPSS-b [PRESET SPEEDS]Note: The "Preset

74 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menu(1)Parameter can also be accessed in the [SETTINGS] (SEt-) menu. This parameter will depend on h

BBV46385 06/2010 75[APPLICATION FUNCT.] (FUn-) menu(1)Parameter can also be accessed in the [SETTINGS] (SEt-) menu. This parameter will depend on h

76 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menu(1)Parameter can also be accessed in the [SETTINGS] (SEt-) menu.Code Name/Description Adjustment

BBV46385 06/2010 77[APPLICATION FUNCT.] (FUn-) menu+/- speedFunction can only be accessed if [ACCESS LEVEL] (LAC) = [Level 2] (L2) or [Level 3] (L3)

78 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menuCode Name/Description Adjustment rangeFactory settingUPd-b [+/- SPEED](motorized jog dial)Functio

BBV46385 06/2010 79[APPLICATION FUNCT.] (FUn-) menuPI regulatorBlock diagramThe function is activated by assigning an analog input to the PI feedbac

8 BBV46385 06/2010Software enhancementsSince it was first marketed, the Altivar ATV 312 has been equipped with additional functions. Software versio

80 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menu"Manual - Automatic" operation with PIThis function combines the PI regulator and [Ref.

BBV46385 06/2010 81[APPLICATION FUNCT.] (FUn-) menu(1)Parameter(s) can also be accessed in the [SETTINGS] (SEt-) menu.Code Name/Description Adjustme

82 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menu(1)Parameter(s) can also be accessed in the [SETTINGS] (SEt-) menu.Code Name/Description Adjustme

BBV46385 06/2010 83[APPLICATION FUNCT.] (FUn-) menu(1)Parameter(s) can also be accessed in the [SETTINGS] (SEt-) menu.Code Name/Description Adjustme

84 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menuBrake controlFunction can only be accessed if [ACCESS LEVEL] (LAC) = [Level 2] (L2) or [Level 3]

BBV46385 06/2010 85[APPLICATION FUNCT.] (FUn-) menu(1)In corresponds to the nominal drive current indicated in the Installation Manual and on the dr

86 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menu(1)Parameter can also be accessed in the [SETTINGS] (SEt-) menu.(2)In corresponds to the nominal

BBV46385 06/2010 87[APPLICATION FUNCT.] (FUn-) menuCode Name/Description Adjustment rangeFactory settingCHP-b [SWITCHING MOTOR]Function can only be

88 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menu(1)Parameter can also be accessed in the [SETTINGS] (SEt-) menu.(2)In corresponds to the nominal

BBV46385 06/2010 89[APPLICATION FUNCT.] (FUn-) menuManagement of limit switchesFunction can only be accessed if [ACCESS LEVEL] (LAC) = [Level 2] (L2

BBV46385 06/2010 9Steps for setting up the drive3. Configure:v The nominal frequency of the motor[Standard mot. freq] (bFr) page 41 if this isnot 50

90 BBV46385 06/2010[APPLICATION FUNCT.] (FUn-) menu(1) [Saving config.] (SCS), [Macro configuration] (CFG), and [Restore config.] (FCS) can be acces

BBV46385 06/2010 91[FAULT MANAGEMENT] (FLt-) menuThe parameters can only be modified when the drive is stopped and no run command is present.On the

92 BBV46385 06/2010[FAULT MANAGEMENT] (FLt-) menuCode Description Adjustment rangeFactory settingtArM [Max. restart time][5 min] (5)g510301h2h3hCtPa

BBV46385 06/2010 93[FAULT MANAGEMENT] (FLt-) menuCode Description Adjustment rangeFactory settingFLrM [Catch on the fly][No] (nO)nOYESUsed to enable

94 BBV46385 06/2010[FAULT MANAGEMENT] (FLt-) menuCode Description Adjustment rangeFactory settingOPLM [Output Phase Loss][Yes] (YES)DANGERHAZARD OF

BBV46385 06/2010 95[FAULT MANAGEMENT] (FLt-) menuCode Description Adjustment rangeFactory settingSLLM [Modbus fault mgt][Fast stop] (FSt)WARNINGLOSS

96 BBV46385 06/2010[FAULT MANAGEMENT] (FLt-) menuCode Description Adjustment rangeFactory settingdrnM [Derated operation][No] (nO)nOYESLowers the tr

BBV46385 06/2010 97[FAULT MANAGEMENT] (FLt-) menuCode Description Adjustment rangeFactory settingrPrM [Operating t. reset][No] (nO)nOrtHv [No] (nO):

98 BBV46385 06/2010[COMMUNICATION] (COM-) menuThe parameters can only be modified when the drive is stopped and no run command is present. Modificat

BBV46385 06/2010 99[COMMUNICATION] (COM-) menuCode Description Adjustment rangeFactory settingFLOM [Forced local assign.][No] (nO)nOLI1LI2LI3LI4LI5L