Schneider Electric Xantrex XW Hybrid Installation Guide

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Xantrex™ XW Hybrid
Inverter/Charger
Xantrex XW4024 230 50
Xantrex XW4548 230 50
Xantrex XW6048 230 50
Installation Guide
www.schneider-electric.com
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1 2 3 4 5 6 ... 67 68

Summary of Contents

Page 1 - Inverter/Charger

Xantrex™ XW Hybrid Inverter/ChargerXantrex XW4024 230 50Xantrex XW4548 230 50Xantrex XW6048 230 50 Installation Guide www.schneider-electric.com

Page 2 - 800-967-6917

Contentsviii 975-0384-01-02This manual for use by qualified personnel onlyAuxiliary (AUX) Port - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Page 3 - Xantrex XW Hybrid

This manual for use by qualified personnel only1 IntroductionChapter 1, “Introduction” lists and describes the components and basic features of the Xa

Page 4 - Copyright and Contact

Introduction1–2 975-0384-01-02This manual for use by qualified personnel onlySystem OverviewThe Xantrex XW Power System consists of several devices, c

Page 5 - About This Guide

System Overview975-0384-01-02 1–3This manual for use by qualified personnel onlyFigure 1-2 Xantrex XW Power System Installation with Renewable Energy

Page 6 - Related Information

Introduction1–4 975-0384-01-02This manual for use by qualified personnel onlySystem Components and AccessoriesXantrex XW Inverter/ChargerThe Xantrex X

Page 7 - Important Safety Instructions

System Components and Accessories975-0384-01-02 1–5This manual for use by qualified personnel onlyXantrex XW Conduit BoxThe Xantrex XW Conduit Box (Pa

Page 8

Introduction1–6 975-0384-01-02This manual for use by qualified personnel onlyXantrex XW System Control Panel The Xantrex XW System Control Panel (Part

Page 9 - Contents

System Components and Accessories975-0384-01-02 1–7This manual for use by qualified personnel onlyGenerator The generator should be a 230V, single-pha

Page 11 - 1 Introduction

This manual for use by qualified personnel only2 Inverter/Charger InstallationChapter 2, “Inverter/Charger Installation” describes how to mount and in

Page 12 - System Diagram

YOUR SCHNEIDER ELECTRIC DISTRIBUTORSOLIGENT800-967-6917www.soligent.net

Page 13 - 975-0384-01-02 1–3

Inverter/Charger Installation2–2 975-0384-01-02This manual for use by qualified personnel onlyPre-InstallationBefore installing the Xantrex XW Inverte

Page 14 - Xantrex XW Inverter/Charger

Pre-Installation975-0384-01-02 2–3This manual for use by qualified personnel onlyClearance RequirementsProvide a minimum clearance of 150 mm (300 mm i

Page 15 - Xantrex XW Conduit Box

Inverter/Charger Installation2–4 975-0384-01-02This manual for use by qualified personnel onlyStep 1: Installing the Mounting PlateEach Xantrex XW Inv

Page 16

Step 1: Installing the Mounting Plate975-0384-01-02 2–5This manual for use by qualified personnel onlyFigure 2-2 Mounting Plate Dimensions432233175451

Page 17

Inverter/Charger Installation2–6 975-0384-01-02This manual for use by qualified personnel onlyFigure 2-3 Mounting the Bracket for the Xantrex XW Inver

Page 18

Step 2: Mounting the Inverter975-0384-01-02 2–7This manual for use by qualified personnel onlyStep 2: Mounting the InverterFigure 2-4 Mounting the Xan

Page 19 - 2 Inverter/Charger

Inverter/Charger Installation2–8 975-0384-01-02This manual for use by qualified personnel onlyStep 3: Installing Communications CablesTwo types of com

Page 20 - Pre-Installation

Step 3: Installing Communications Cables975-0384-01-02 2–9This manual for use by qualified personnel onlyXantrex Xanbus Network ComponentsA Xantrex Xa

Page 21 - Mounting

Inverter/Charger Installation2–10 975-0384-01-02This manual for use by qualified personnel onlyNetwork LayoutEach device on the network is linked with

Page 22

Step 3: Installing Communications Cables975-0384-01-02 2–11This manual for use by qualified personnel onlyConnecting Xantrex Xanbus-Enabled DevicesTo

Page 23 - 975-0384-01-02 2–5

Xantrex XW Hybrid Inverter/ChargerInstallation Guide www.schneider-electric.com

Page 24 - 2–6 975-0384-01-02

Inverter/Charger Installation2–12 975-0384-01-02This manual for use by qualified personnel onlyStep 4: Wiring the InverterThis section provides proced

Page 25 - Step 2: Mounting the Inverter

Step 4: Wiring the Inverter975-0384-01-02 2–13This manual for use by qualified personnel onlyBattery cable lengthRuns should be kept as short as pract

Page 26 - WARNING: Shock hazard

Inverter/Charger Installation2–14 975-0384-01-02This manual for use by qualified personnel onlyInverter GroundingThe Xantrex XW Inverter/Charger and X

Page 27 - CAUTION: Equipment Damage

Step 4: Wiring the Inverter975-0384-01-02 2–15This manual for use by qualified personnel onlyMaking DC ConnectionsThis section describes how to make D

Page 28 - Network Layout

Inverter/Charger Installation2–16 975-0384-01-02This manual for use by qualified personnel onlyConnecting the BatteriesTo connect DC cables to the Xan

Page 29 - Connecting AC Sync Cables

Step 4: Wiring the Inverter975-0384-01-02 2–17This manual for use by qualified personnel only7. Connect the other end of the cable to the NEGATIVE (–)

Page 30 - Step 4: Wiring the Inverter

Inverter/Charger Installation2–18 975-0384-01-02This manual for use by qualified personnel onlyInstalling the Battery Temperature SensorThe Battery Te

Page 31

Step 4: Wiring the Inverter975-0384-01-02 2–19This manual for use by qualified personnel onlyTo install the Battery Temperature Sensor:1. Insert the B

Page 32 - Inverter Grounding

Inverter/Charger Installation2–20 975-0384-01-02This manual for use by qualified personnel onlyAccessing the AC Terminal Block and AC Ground BarThe AC

Page 33 - Making DC Connections

Step 4: Wiring the Inverter975-0384-01-02 2–21This manual for use by qualified personnel onlyAC Equipment GroundingSee Table 2-4 on page 2–13 for torq

Page 34 - WARNING: Shock Hazard

Copyright and ContactTrademarksSchneider Electric, the Schneider Electric logo, Xantrex, and Xanbus are trademarks or registered trademarks of the Sch

Page 35 - CAUTION: Damage to Equipment

Inverter/Charger Installation2–22 975-0384-01-02This manual for use by qualified personnel onlyAC Wiring to the Inverter Load Sub-PanelAn inverter loa

Page 36 - Hybrid Inverter/Charger

Step 4: Wiring the Inverter975-0384-01-02 2–23This manual for use by qualified personnel onlyAC System BondingSystem Bonding Refers to connection (bon

Page 37 - Damage to the Inverter

Inverter/Charger Installation2–24 975-0384-01-02This manual for use by qualified personnel onlyTo connect the inverter to the main utility panel:1. Se

Page 38 - Hyb rid In verter /C harger

Step 4: Wiring the Inverter975-0384-01-02 2–25This manual for use by qualified personnel onlyFigure 2-15 Generator Wiring to the InverterAC Wiring - G

Page 39 - AC Equipment Grounding

Inverter/Charger Installation2–26 975-0384-01-02This manual for use by qualified personnel onlyAuxiliary (AUX) PortThe auxiliary output is designed to

Page 40

Step 4: Wiring the Inverter975-0384-01-02 2–27This manual for use by qualified personnel onlyAUX-RPO: User Remote Power Off (RPO)Connecting JU-2 (AUX-

Page 41 - Equipment Damage

Inverter/Charger Installation2–28 975-0384-01-02This manual for use by qualified personnel onlyBasic Functional Test - Single InverterThe following st

Page 42 - LIVE OUT

Basic Functional Test - Single Inverter975-0384-01-02 2–29This manual for use by qualified personnel onlyEnable the InverterBy default, Invert mode is

Page 43 - 975-0384-01-02 2–25

Inverter/Charger Installation2–30 975-0384-01-02This manual for use by qualified personnel only3. Monitor the INVERT (Green kW) LED to confirm which m

Page 44 - Auxiliary (AUX) Port

Basic Functional Test - Single Inverter975-0384-01-02 2–31This manual for use by qualified personnel onlyConfirming Battery Charger OperationTo confir

Page 45 - AUX Port Terminal Assignments

iiiThis manual for use by qualified personnel onlyAbout This GuidePurposeThe purpose of this Installation Guide is to provide explanations and procedu

Page 46 - Confirm All Connections

Inverter/Charger Installation2–32 975-0384-01-02This manual for use by qualified personnel onlyFigure 2-21 Functional Test for Single Inverter Systems

Page 47 - Enable the Inverter

Step 5: Installing Additional Inverters975-0384-01-02 2–33This manual for use by qualified personnel onlyStep 5: Installing Additional InvertersInstal

Page 48 - AC Voltage Check

Inverter/Charger Installation2–34 975-0384-01-02This manual for use by qualified personnel onlyBasic Functional Test—Multiple InvertersThe following s

Page 49 - Amp (“A”) LED

Basic Functional Test—Multiple Inverters975-0384-01-02 2–35This manual for use by qualified personnel onlyd) Change Invtr Mode from “1Ph Master” to “1

Page 50 - 2–32 975-0384-01-02

Inverter/Charger Installation2–36 975-0384-01-02This manual for use by qualified personnel onlyFigure 2-22 Functional Test for Multiple Inverters - Pa

Page 51 - Installation Steps

Basic Functional Test—Multiple Inverters975-0384-01-02 2–37This manual for use by qualified personnel onlyFigure 2-23 Functional Test for Multiple Inv

Page 53

This manual for use by qualified personnel onlyA SpecificationsAppendix A, “Specifications” provides the electrical and mechanical specifications for

Page 54 - 2–36 975-0384-01-02

SpecificationsA–2 975-0384-01-02This manual for use by qualified personnel onlyElectrical SpecificationsTable A-1 Xantrex XW Power System Electrical S

Page 55 - 975-0384-01-02 2–37

Electrical Specifications975-0384-01-02 A–3This manual for use by qualified personnel onlyXantrex XW Series Inverter/Charger Overload CapabilityLoads

Page 56

About This Guideiv 975-0384-01-02This manual for use by qualified personnel onlyRelated InformationFor additional information about operating the Xant

Page 57 - A Specifications

SpecificationsA–4 975-0384-01-02This manual for use by qualified personnel onlyOutput Power Versus Ambient TemperatureWhen the internal temperature of

Page 58 - Electrical Specifications

Electrical Specifications975-0384-01-02 A–5This manual for use by qualified personnel onlyCharging Efficiency (Typical)Charging Efficiency (Power Fact

Page 59

SpecificationsA–6 975-0384-01-02This manual for use by qualified personnel onlyGrid-Tie Sell Mode Efficiency (Typical)Output Power (Watts)Efficiency (

Page 60 - Efficiency (%)

Mechanical Specifications975-0384-01-02 A–7This manual for use by qualified personnel onlyMechanical SpecificationsTable A-2 Xantrex XW Power System M

Page 61 - Charging Efficiency (Typical)

SpecificationsA–8 975-0384-01-02This manual for use by qualified personnel onlyAccessoriesRegulatory ApprovalsCE marked and complies with the followin

Page 62 - A–6 975-0384-01-02

Index975-0384-01-02 IX–1 AAC Connections 2–19accessories A–8Additional Inverters 2–33Automatic Generator Start 1–6AUX Port 2–26AUX Port Terminal Assig

Page 65

975-0384-01-02Schneider Electric www.schneider-electric.com ☎✉North America 1 650 351 82371 866 519 14701 925 245 1022 re.techsupport@schneider-electr

Page 66

vThis manual for use by qualified personnel onlyImportant Safety InstructionsSAVE THESE INSTRUCTIONS1. Before using the Xantrex XW Series Inverter/Cha

Page 68 - Schneider Electric

viiThis manual for use by qualified personnel onlyImportant Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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