Schneider Electric Advantys STB Installation Guide

31002947 00Advantys STB System Planning and Installation Guide890USE17100 Version 1.031002947 00

Site Requirements10890USE17100 September 2003Advantys STB Islands of AutomationSystem DefinitionAdvantys STB is an open, modular distributed I/O syste

Commissioning100890USE17100 September 2003

890USE17100 September 2003 101Glossary10Base-T An adaptation of the IEEE 802.3 (Ethernet) standard, the 10Base-T standard uses twisted-pair wiring wit

Glossary102890USE17100 September 2003ARP address resolution protocol. IP’s network layer protocol uses ARP to map an IP address to a MAC (hardware) ad

Glossary890USE17100 September 2003 103CiA CAN in Automation. CiA is a non-profit group of manufacturers and users dedicated to developing and supporti

Glossary104890USE17100 September 2003EDS electronic data sheet. The EDS is a standardized ASCII file that contains information about a network device’

Glossary890USE17100 September 2003 105Fipio Fieldbus Interface Protocol (FIP). An open fieldbus standard and protocol that conforms to the FIP/World F

Glossary106890USE17100 September 2003HMI human-machine interface An operator interface, usually graphical, for industrial equipment.HMI human-machine

Glossary890USE17100 September 2003 107IEC type 1+ input Type 1+ digital inputs support sensor signals from mechanical switching devices such as relay

Glossary108890USE17100 September 2003LAN local area network. A short-distance data communications network.light industrial I/OAn Advantys STB I/O modu

Glossary890USE17100 September 2003 109N.C. contact normally closed contact. A relay contact pair that is closed when the relay coil is de-energized an

Site Requirements890USE17100 September 2003 11Mechatronics One of the key reasons for selecting Advantys STB is so that you can design a system where

Glossary110890USE17100 September 2003output polarity An output channel’s polarity determines when the output module turns its field actuator on and wh

Glossary890USE17100 September 2003 111preferred module An I/O module that functions as an auto-addressable node on an Advantys STB island but is not i

Glossary112890USE17100 September 2003repeater An interconnection device that extends the permissible length of a bus.reverse polarity protectionUse of

Glossary890USE17100 September 2003 113SELV safety extra low voltage. A secondary circuit designed and protected so that the voltage between any two ac

Glossary114890USE17100 September 2003standard network interfaceAn Advantys STB network interface module designed at moderate cost to support the kind

Glossary890USE17100 September 2003 115UDP user datagram protocol. A connectionless mode protocol in which messages are delivered in a datagram to a de

Glossary116890USE17100 September 2003

CBA890USE17100 September 2003 117AAdvantys configuration software, 96Advantys STB modulesinserting and removing from bases, 88installing, 58agency app

Index118890USE17100 September 2003IInsertion/removal cyclesAdvantys STB modules and bases, 88Island busLEDs, 98operational mode, 98island busmastery o

Index890USE17100 September 2003 119TTest mode, 98Testingyour application with live inputs, 71Troubleshooting, 95using the Advantys STB LEDs, 98

Site Requirements12890USE17100 September 2003An Illustrative ExampleThe illustration below shows an example of a primary segment with I/O modules from

Index120890USE17100 September 2003

Site Requirements890USE17100 September 2003 13Inside the EnclosureOpen System RequirementTo assure performance to specs, open equipment must be instal

Site Requirements14890USE17100 September 2003Power Supply SelectionOverview In an Advantys island there are at least three connections that need to be

Site Requirements890USE17100 September 2003 15Sensor and Actuator PowerThe power distribution module (PDM) distributes field power across the island’s

Site Requirements16890USE17100 September 2003Wattage RequirementsThe NIM must be supplied 13 W of power. In addition each BOS module on your island mu

Site Requirements890USE17100 September 2003 17Extending the IslandSummary Advantys STB allows you to extend the island bus out to multiple segments of

Site Requirements18890USE17100 September 2003Advantys STB Bus Extension CablesAdvantys STB bus extension cables are specially designed cables in the I

Site Requirements890USE17100 September 2003 19I/O Modules in a SegmentThe primary segment is where the NIM resides. It supports as many I/Os whose tot

2890USE17100 September 2003

Site Requirements20890USE17100 September 2003Preferred ModulesAn island bus can support auto-addressable preferred modules as well as Advantys STB I/O

Site Requirements890USE17100 September 2003 21A preferred module can also pass the island bus communications signal to an extension segment of Advanty

Site Requirements22890USE17100 September 2003Standard CANopen DevicesAn island bus can support standard CANopen devices as well as Advantys STB I/O mo

Site Requirements890USE17100 September 2003 23Operating EnvironmentTypes of Environmental SpecificationsThe following information describes systemwide

Site Requirements24890USE17100 September 2003Environmental RequirementsThis equipment meets agency certification for UL, CSA, CE and FM class 1 div 2.

Site Requirements890USE17100 September 2003 25Electromagnetic SusceptibilityThe following table lists the electromagnetic susceptibility specification

Site Requirements26890USE17100 September 2003

890USE17100 September 2003 272Advantys STB System Installation ProceduresAt a GlanceOverview This chapter focuses on procedures for constructing the b

Installation28890USE17100 September 2003The Layout of Modules on an Island BusMaking a Plan Before you begin to install the modules, you need to estab

Installation890USE17100 September 2003 29Positioning the STB I/OThe Advantys STB I/O modules need to be installed in structures called segments. A seg

890USE17100 September 2003 3Table of ContentsSafety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5About the Bo

Installation30890USE17100 September 2003Suggested Design ExampleThe following illustration shows a typical island system with one segment (the primary

Installation890USE17100 September 2003 31Determining Power Distribution RequirementsThe island bus is designed to distribute field power to all its I/

Installation32890USE17100 September 2003The illustration above shows an island segment mounted on a DIN rail. The segment comprises:a NIM in the leftm

Installation890USE17100 September 2003 33Cable Channels Cable channels are recommended for an island’s physical stability and ease of system assembly.

Installation34890USE17100 September 2003The DIN RailCarrier Rails for the Island BusThe island is mounted on one or more DIN carrier rails. A DIN rail

Installation890USE17100 September 2003 35Rail Mounting ConsiderationsIf you are using 7.5 mm DIN rail, make sure that the region along the rail where

Installation36890USE17100 September 2003Installing the NIM in the First Location on the IslandThe First Module on the Island BusEvery Advantys STB isl

Installation890USE17100 September 2003 37How to Install the NIMUnlike other Advantys STB modules, the NIM’s mounting base is permanently attached to t

Installation38890USE17100 September 20033 Turn the release screw (2) on the NIM so that the mounting clips on the back are in their relaxed state. 4 A

Installation890USE17100 September 2003 39FE Contacts One of the roles of the DIN rail is to provide a FE for the modules on the island. FE provides th

4 890USE17100 September 2003Chapter 5 Commissioning an Advantys STB Island . . . . . . . . . . . . . . . . 81Overview . . . . . . . . . . . . . . . .

Installation40890USE17100 September 2003How to Remove a NIM from the DIN RailIf for any reason you need to remove the NIM from the rail on which it ha

Installation890USE17100 September 2003 413 Use a small flathead screwdriver to turn the release screw 90 degrees in either direction. This will spread

Installation42890USE17100 September 2003Keying ConsiderationsOverview Along with the inherent keying designed into Advantys STB products and the wise

Installation890USE17100 September 2003 43Creating a Keying SchemeThere are a multitude of keying schemes you can use in you Advantys STB island. Here

Installation44890USE17100 September 2003Here are the keying pattern combinations we will use to key our base/module combinations. The first six are un

Installation890USE17100 September 2003 45Referencing the previous pattern table, the following table shows us where to add keys to, or remove break-of

Installation46890USE17100 September 2003How to Key the I/O Module to Base ConnectionTo key an I/O module to base connection, use the STB XMP 7800 keyi

Installation890USE17100 September 2003 473 Push the key, still attached to the STB XMP 7800 pinwheel into the key slot on the module. Then lift the pi

Installation48890USE17100 September 2003How to Key the I/O Module Field Wire ConnectionUse an STB XMP 7800 keying kit to key an I/O module field wi

Installation890USE17100 September 2003 49How to Key the NIM Power ConnectionThe NIM power connector is a two-pin version of the I/O connector. Follow

890USE17100 September 2003 5§Safety InformationImportant InformationNOTICE Read these instructions carefully, and look at the equipment to become fami

Installation50890USE17100 September 2003Keying the PDM Power ConnectionKeying the scalloped power connection on the front of a PDM requires keying pin

Installation890USE17100 September 2003 512 Push the key, still attached to the STB XMP 7800 pinwheel all the way into the key slot on the connector pl

Installation52890USE17100 September 2003Interlocking Base Units on the DIN RailThe Backplane of the Island BusAfter the NIM has been attached to the D

Installation890USE17100 September 2003 53The Base Units The following table lists the six types of bases. Five of these base types may be used in the

Installation54890USE17100 September 20034 Align the electrodes on the base with the electrode channels on the NIM and push the base toward the DIN rai

Installation890USE17100 September 2003 55Installing the Last Device on the Primary SegmentOne or More Segments?The last device on the island bus needs

Installation56890USE17100 September 2003How to Terminate the Primary SegmentUse the following procedure when you terminate the island bus at the end o

Installation890USE17100 September 2003 57How to Remove a Termination PlateUse the following procedure to remove a termination plate at the end of prim

Installation58890USE17100 September 2003Installing Advantys STB Modules in their BasesSummary The insertion of an Advantys STB module into its base is

Installation890USE17100 September 2003 59How to Insert a Module in a BaseDo the following:Step Action1 Guide the bottom of the module into the tray at

Safety Information6890USE17100 September 2003PLEASE NOTE Electrical equipment should be serviced only by qualified personnel. No responsi-bility is as

Installation60890USE17100 September 20034 Apply pressure to the bottom latches (items 2 and 4 above) until you hear them click together. Note Make sur

Installation890USE17100 September 2003 61How to Remove a Module from its BaseTo remove an I/O module from its base:Step Action1 Remove any connectors

Installation62890USE17100 September 2003

890USE17100 September 2003 633Extending an Advantys STB Island BusOverviewWhy Extend the Island Bus?There are five key reasons why you might want to e

Extending the Island Bus64890USE17100 September 2003Island Bus ExtensionsBus Extensions An island bus can be extended beyond the primary segment by us

Extending the Island Bus890USE17100 September 2003 65Advantys STB Bus Extension CablesAdvantys STB bus extension cables are specially designed cables

Extending the Island Bus66890USE17100 September 2003Preferred ModulesPreferred modules must also be equipped with input and output IEEE 1394-style con

Extending the Island Bus890USE17100 September 2003 67Installing Extension Segments of Advantys STB Island ModulesPreliminary ConsiderationsAn island b

Extending the Island Bus68890USE17100 September 2003Installing a Preferred Module ExtensionPreliminary ConsiderationsWhen you use preferred modules on

890USE17100 September 2003 694Safety and Grounding ConsiderationsOverviewSummary Some required and optional precautions for making Advantys STB island

890USE17100 September 2003 7About the BookAt a GlanceDocument Scope This book describes concepts for planning and procedures for installing an Advanty

Safety70890USE17100 September 2003Power Isolation Requirements on the Island BusIsolation RequirementsThe power source for the NIM, and any BOS module

Safety890USE17100 September 2003 71Safety SwitchingAdvantage of the Power Distribution MethodOne of the key features of Advantys STB island is the sep

Safety72890USE17100 September 2003The Protective Earth ConnectionPE Contact for the IslandOne of the key functions of a PDM, in addition to distributi

Safety890USE17100 September 2003 73The Functional Earth ConnectionFunctional Earth (FE) on the DIN RailThe DIN rail for your Advantys STB island is co

Safety74890USE17100 September 2003EMC KitsOverview EMC kits reduce electromagnetic and radio interference by grounding, at close proximity, the shiel

Safety890USE17100 September 2003 75The Kits There are three kits you can use to ground your shielded cable. To do an initial set up you need STB XSP 3

Safety76890USE17100 September 2003STB XSP 3000 AssemblyUse the following procedure to assemble kit STB XSP 3000. After this is done go to the next ass

Safety890USE17100 September 2003 774 Push the side brackets toward both ends of your segment so that they are snug against its walls, and tighten the

Safety78890USE17100 September 20036 With the grounding bar cut to length, slide the FE grounding clamp onto the grounding bar and tighten the lock dow

Safety890USE17100 September 2003 79Clamp and Cable AssemblyThe grounding clamps are used to ground the shielding of the stripped cable to the FE groun

About the Book8890USE17100 September 2003Product Related WarningsSchneider Electric assumes no responsibility for any errors that may appear in this d

Safety80890USE17100 September 20032 Strip 2.5 cm of insulation off of your cable to expose the braided shield below. (Be sure the cable on either side

890USE17100 September 2003 815Commissioning an Advantys STB IslandOverviewCommissioning the IslandOnce the island hardware has been installed and you

Commissioning82890USE17100 September 2003Making Fieldbus and Power ConnectionsOverview The fieldbus and power connections to your island must be made

Commissioning890USE17100 September 2003 83Power ConnectionsThere are at least three power connections to be made to your island from your source power

Commissioning84890USE17100 September 2003Here is a 24 V parallel power scheme for an Advantys STB island. 123456PowerSupply

Commissioning890USE17100 September 2003 85Configuring the IslandSummary There are three ways to configure your Advantys STB I/O:Using the I/O default

Commissioning86890USE17100 September 2003Custom ConfigurationCustom I/O configuration using the Advantys configuration software is done after your isl

Commissioning890USE17100 September 2003 87Removable Memory CardThe optional removable memory card (I2C SIM card, part STB XMP 4400) lets you store, re

Commissioning88890USE17100 September 2003Hot Swapping Advantys STB ModulesModule Insertion and RemovalThe assembled base units on a DIN rail together

Commissioning890USE17100 September 2003 89Definition Hot swapping is the ability to replace an I/O module in a base unit while the island is under pow

890USE17100 September 2003 91Site Requirements for an Advantys STB Island Installation At a GlanceOverview This chapter describes the external require

Commissioning90890USE17100 September 2003Hot Swapping Modules with the Same Model NumberIf an I/O module is removed from its base and then replaced by

Commissioning890USE17100 September 2003 91Do Not Hot Swap Modules with Different Model NumbersIf an I/O module is removed from its base and then repla

Commissioning92890USE17100 September 2003Mandatory Module ConsiderationsIf the island contains any I/O modules that have been configured as mandatory,

Commissioning890USE17100 September 2003 93If we remove an optional module that resides to the right of any and all mandatory modules, as shown below,

Commissioning94890USE17100 September 2003Suppose that the module in location 4 is mandatory and the optional module in location 2 is removed from its

Commissioning890USE17100 September 2003 95Fault Detection and TroubleshootingSummary By connecting to your islands NIM via its CFG port and by viewing

Commissioning96890USE17100 September 2003Port Parameters The CFG port supports the following communication parameters:Connections An STB XCA 4002 prog

Commissioning890USE17100 September 2003 97Description The illustration shows a typical LED array: Use the condition table below to look up what your L

Commissioning98890USE17100 September 2003LED Condition TableThe table that follows describes the island bus condition(s) communicated by the LEDs, and

Commissioning890USE17100 September 2003 99off blink: 2 off Assignment error—the NIM has detected a module assignment error; the island bus is not star